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Economy of construction was a major concern in the design of the P3.
Please read the parts list and assembly instructions completely before
shopping for components. The cost of the P3 prototype was less than $200
for the bike, generator, and platform assembly. The display board cost
will vary depending on the accessories the builder decides to include.
Please click here for more information about the
display board.
Note, the creators of this design
recommend building safety guards to protect people's fingers from the
parts (pulley-belt-bicycle wheel).
Tools:
- circular saw
- reciprocating saw
- driver-drill or 3/8" drill
- wrenches and screwdrivers
- hacksaw for altering the bicycle frame
- welding equipment (for the bicycle frame)
P3 Parts List:
|
ITEM
|
QTY
|
PRICE
|
Where Purchased
(Madison area)
|
Source
Part#
|
| Bicycle (26" mens) |
1 |
$5.28 |
UW Swap Shop |
|
| Steel Stacking Chair |
1 |
$15.00 |
Menards |
|
| Steel Angle 1 (1.25" X 1.25" X 36") |
1 |
$4.39 |
Farm and Fleet |
|
| Steel Angle 2 (2" X
3/16" X 4') |
1 |
$9.49 |
Farm and Fleet |
|
| Hose Clamps 5" |
3 |
$1.50 |
Farm and Fleet |
|
| Lynch or RV Lock Pin (5/16"
Square) |
2 |
$2.79 |
Farm and Fleet |
|
| 86" Belt |
1 |
$5.55 |
Grainger |
4L86 |
| Sheave 2.5" OD-Single |
1 |
$2.07 |
Grainger |
3X901 |
| Generator |
1 |
$57.60 |
JC Whitney |
72BE0661B |
| 12V DC Regulator |
1 |
$11.96 |
JC Whitney |
74SE7551W |
| Bolt 3/8" X 3.5" |
2 |
cents |
Wolff Kubly Hilldale |
|
| Bolt 3/8" X 2" |
2 |
cents |
Wolff Kubly Hilldale |
|
| Washer 3/8" |
4 |
cents |
Wolff Kubly Hilldale |
|
| Locknut 3/8" |
4 |
cents |
Wolff Kubly Hilldale |
|
| :Locknut (to fit generator shaft) |
1 |
cents |
Wolff Kubly Hilldale |
|
| Woodruff Key (to fit generator shaft) |
1 |
cents |
Wolff Kubly Hilldale |
|
| 2 X 4's (8 feet long) |
5 |
$1.99 |
Menards |
|
| 4 X 8 X 1/2" plywood |
1 |
$10.99 |
Menards |
|
| Threaded Pipe Flange |
2 |
$5.29 |
Menards |
|
| Wheels 2" |
~2 |
$2.99 |
Menards |
|
| 1 1/4" Drywall Screws |
~100 |
$3.46 |
Menards |
|
| Spray Paint (Primer) |
1 |
$1.45 |
Ace Hardware, Middleton |
|
| PVC Pipe |
3' |
$2.50 |
Ace Hardware, Middleton |
|
| Paint Thinner |
|
$2.58 |
Ace Hardware, Middleton |
|
| 1" x 6' Threaded Steel Pipe |
2 |
$8.45 |
Ace Hardware, Middleton |
|
| 4" x 4" Hinges |
4 |
cents |
Any Hardware Store |
|
| 5" base X 3" Clasp Hinges |
2 |
cents |
Any Hardware Store |
|
| 5" x 5" Hinge |
1 |
cents |
Any Hardware Store |
|
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