Central Wisconsin Economic Research Bureau
WI.gif (1017 bytes)
Division of Business and Economics
University of Wisconsin-Stevens Point
Stevens Point, WI 54481
(715) 346-3774  (715) 346-2537
 
 

THE CENTRAL WISCONSIN FOREST PRODUCTS INDUSTRY: 
IMPACT AND OUTLOOK
Dr. Robert J. Engelhard
Professor of Forestry
College of Natural Resources
University of Wisconsin-Stevens Point

 

Introduction

     Forest products is Wisconsin's second leading manufacturing industry. It ranks first among Wisconsin manufacturers in investment in machinery; second in employment, payroll, value added, number of production workers, and wages paid; and third in value of shipments. Forest products is the leading manufacturing employer in 28 Wisconsin counties, including Marathon, Portage, and Wood (Figure 1). Wisconsin produces more paper than any state in the nation.

     We all remember stories of logging the pine forests a hundred years ago. The motto was "cut out and get out." Forests were cleared to make way for farms and wood was needed to build cities and towns in the growing Midwest. In 1900, Wisconsin led the nation in lumber production.

     The lumber boom didn't last, and as it moved west and south it left behind blackened forests, stump pastures, and broken dreams. .But the "seed" for the forests of the future remained, along with people and capital to build a new forest products industry for the state.

     In Europe during the middle of the 19th century scientists developed methods for chemically treating wood to remove lignin, making possible the manufacture of quality papers from wood rather than rag. In 1905 the first kraft paper mill in this part of the country was built in Mosinee. It signaled the beginning of a new forest products industry during the era when lumber was still "king."

     While the new pulp and paper industry was entering the state, remnants of the lumber industry remained to harvest the valuable hardwoods left behind. Hardwoods are specialty woods. Highly prized value-added industries associated with the use of these woods; furniture, millwork, veneer and other products, continued to profitably employ thousands of workers at hundreds of locations across the state.

Today's Industry

     In 1985 the Wisconsin forest products industry employed 72,000 workers with an annual payroll of $1.75 billion. That equates to an average of over $24,000 per employee (Table 1). The paper industry is the largest employer accounting for about 58070 of the industry's employees, 69% of the industry's payroll, and the highest ratio of payroll to employee, $29,146. The furniture industry accounted for the fewest number of employees, 10,721 or about 15070 of the total for the industry. Lumber and wood products had the lowest ratio of payroll to employee, $17,182.

FIGURE 1
Counties in which Forest Products Industry
is the Number 1 Employer

Picture (543x643, 81.7Kb)


Table 1
Wisconsin Forest Products Industry
Annual Payroll and Number of Employees
1985
Lumber and  Furniture Paper and 
Wood Products and Fixtures Allied Products Total
Number of 
Employees 19,757 10,721 41,513 71,991
Payroll
(thousands) $339,472 $194,281 $1,209,925 $1,743,678
Payroll per 
Employee $17,182 $18,122 $29,146 $24,221
   Source:  U.S. Census Bureau County Business Patterns 1984-1985

     While Central Wisconsin residents often think of the forest products industry in terms of the large local paper companies, the industry is' in reality largely made up of small businesses. Over half (51.6070) of the 1340 forest products establishments in the state employ fewer than 10 people.

     Two-thirds of the business establishments in the forest products industry are lumber and wood products firms. They employ an average of 25 persons per firm. Only three companies employ more than 500. while 90070 of the lumber establishments have fewer than 50 employees, and 62070 employ less than 10 persons (Table 2).

     The furniture industry, while also predominantly small business. has an estimated average of 59 employees per firm. Seventy-eight percent of the firms employ less than SO. About one-sixth of the total number of forest products establishments are found in this segment of the industry.

     The paper industry has 25 firms employing more than 500. Only 44070 of the industry's 235 firms employ fewer than 50. Paper and allied products has the highest estimated average number of employees per firm, 151.


Table 2
Wisconsin Forest Products Industry
Number of Establishments by Employment-Size Class
1985

Number of

Lumber and

Furniture

Paper and

 

Employees

Wood Products

and Fixtures

Allied Products

Total

 

       (Number of Firms)

 

 

1-9

548

113

30

691

10-19

154

26

29

209

20-49

96

32

44

172

50-99

44

23

37

104

100-249

30

14

47

91

250-499

10

10

23

43

500-999

3

2

20

25

1000+

0

0

5

5

Total

885

220'

235

1340

                         Source:  U.S. Census Bureau County Business Patterns 1985

     The geographic impact of the forest products industry can be seen in Figure 2. Pulp mills are concentrated along the Fox and Wisconsin rivers. Large saw mills, those having an annual production of five million board feet or more, are concentrated in the northeastern counties. Medium-size sawmills, with a capacity of one to five million board feet per year, are more heavily concentrated in the west and west central part of the state.

     There are far too many small sawmills and secondary wood using plants to be able to show all of them on a state map. Figure 3 indicates firms located in Central Wisconsin. Note in particular the concentration of establishments in the cities of Wausau and Marshfield. The forest products industry is not exclusively raw materials oriented. For example, the 1982 Wisconsin Secondary Wood Using Industry Directory lists 70 establishments in Milwaukee County, more firms than any other county in the state. The second largest county in number of establishments is Waukesha with 43, followed by Dane with 40. The secondary directory lists a total of 583 firms. Twenty-six percent are located in these three metropolitan counties. The urban location of some secondary forest products manufacturers is characteristic of both Central Wisconsin and the state.
    
     The forest products industry in Central Wisconsin accounted for 13070 of the regional total employment in 1985. That's down from 17070 ten years ago. As might be
expected, the industry accounted for the greatest percent of 1985 employment in Wood County, 18.3%; and least in Portage County, 8%. However, total employment in the forest products industry has remained nearly constant from 1975 to 1985 in the face of increased total regional employment in the dec3.de. Figure 4. Forest products employment increased only 3% while total employment in the three counties was up 31%.

    
   
 

Figure 3
Central Wisconsin
Secondary and Small Primary Wood Users
    

Source:  Wisconsin Department of Natural Resources,
Directories Wood Using Industry, Primary 1986, Secondary 1982

     If paper makes Wisconsin great, paper also makes Central Wisconsin great. Total pulping capacity in the state, including chemical, mechanical, and secondary fibre pulping is estimated at 6200 tons per day. Central Wisconsin mills produce about 2000 tons per day or nearly 320/0 of the state total. All of the Central Wisconsin capacity is primary fibre recovery. The region produces 39.2070 of the groundwood, 47.4% of the sulfite and 81.7% of the kraft pulp made in Wisconsin.

     Wisconsin's estimated paper production is about 12,000 tons per day. Central Wisconsin mills produce about 4650 tons per day or nearly 39% of all the paper produced.

     If Lincoln County is included in Central Wisconsin's figures, the region would account for over half the total pulping capacity and 48.80/0 of the paper made in "the paper state:' The Wisconsin paper industry is definitely not a Fox River Valley phenomenon.

 

Outlook

     Demand for forest products is highly cyclical in nature. Much of the demand for both primary and secondary wood products, particularly lumber and furniture, fluctuates with the demand for housing. Individual firms are almost all price takers and concentrations are less than 30% in all segments of the industry, including paper.

     The short term outlook for both lumber and paper appears vigorous. The Wisconsin lumber market is upbeat according .to University of Wisconsin-Extension Forester Ted Peterson. He reports strong demand for 4/4 and 5/4 red oak, 4/4 ash, basswood, cherry, and hard maple and 4/4 and 8/4 pine. Many lumber mills are having difficulty meeting demand. In addition, sales of most grades of paper have also been vigorous.                                                           

     The long term prognosis for the industry may depend more on the attitude of state and federal agencies toward the industry than ever before. We have seen that 1975-1985 was a decade of no-growth for the forest products industry both regionally and state-wide. The decade was also marked by an increase in public concern over environmental quality. The paper industry spent much of its capital, previously invested in mill expansion, on pollution abatement facilities. Future concerns of paper industry leaders are not so much with a need to comply with environmental regulations but, rather, with bureaucratic processes associated with regulation compliance. Obtaining necessary permits often requires enormous amounts of management and staff time.

     Wisconsin pulp and paper mills are old by industry standards. Compliance with continually increasing state and federal water quality standards could force our sulfite mills, in particular, to cease pulp manufacture in the future. How far in the future will depend on the rate with which we increase the stringency of our environmental standards. Meanwhile, our pulp mills desperately need scientists to develop an economical method for separating lignin from cellulose which does not result in air or water quality degradation.

     Our paper mills benefit from few economies of scale. They have managed to survive because they compete in segments of the industry where quality and responsiveness to changing customer needs are the hallmarks of success. In the spring 1987 mid-year report, Paper News quotes five industry leaders regarding their views of the industry and its future. Their comments were:

 

"There aren't great big markets, sitting out there, waiting for us to jump in and displace someone else. The real nature of the game is to learn to 'grow' new markets and 'grow' the products appropriate for them. That's a very, very expensive-and risky process."
             Joseph Bergomi, President
             Thilmany Pulp and Paper
              Kaukauna

"Our product goes to box board plants and their demands for quality have increased through the use of computerized quality controls. Some suppliers have been eliminated from this market in favor of those who can meet these requirements."   
             William Buedingen, Mill Manager
             Nekoosa Packaging
             Tomahawk

"We'll continue ... putting as much capital into the business as is necessary to maintain our status as a low-cost producer."
             Harold Ellsworth, President
             Fox River Paper Company
             Appleton

"Above all, we have to be efficient; that's all there is to it'
             George Mead, Chair
             Consolidated Papers, Inc.
             Wisconsin Rapids

"We work aggressively, day-after-day, year after-year, to keep our product line up-to-date, and at the same time on cost control and productivity, and where appropriate we keep our equipment up-to-date with capital investments. "
             George Mueller, President
             Wisconsin Tissue Mills, Inc.
             Menasha

     The Wisconsin paper industry lives in a very competitive environment. No company controls the market in which it competes. All respond to market demands. Finally, the industry is capital intensive. Demands for capital expenditures not equally required of competing mills in other states can put our companies at a genuine competitive disadvantage. Included in this category are expenditures for state and local taxes, environmental projects, raw materials, and labor, among others. Wisconsin lumber and furniture industries have similar concerns with one additional problem; these segments of the industry are almost exclusively composed of small businesses, independently owned and operated and price takers.

     While the paper industry has been able to afford, nationally, to endow the Institute of Paper Chemistry and, locally, to support the undergraduate program in Paper Science at UW-Stevens Point, the solid wood-using industry has nothing similar. The U.S. Forest Products Laboratory does basic utilization research in wood and paper chemistry and physics, but its work is of a national nature and the laboratory lacks funds to provide extensive local technology transfer. The forest products industry itself spends comparatively little on research and development. Tombaugh reported in 1982 that the forest products industry nationally spent the second lowest of all economic sectors when research is compared to percent of sales. Lowest was the stone, clay, glass, and concrete products industry. Ron Giese at UW-Madison will state in one of the spring issues of the Journal of Forestry that expenditures on research and development by the forest products industry are also decreasing at a steady and alarming rate.

 

Table 3
Forestry research attributes of four firmsa in the
forest products industry1

 

 

Expendituresb

 

R & D as %

for R & D

Year

of Sales

(millions)

1977

1.09

159.58

1978

1.01

156.92

1979

.81

131.04

1980

.85

134.66

1981

.87

127.55

1982

.83

108.00

1983

.82

114.15

1984

.76

11).14

1985

.76

106.65

1986

.68

97.63

a.  Boise Cascade, Owens-Illinois, Scott Paper, Weyerhaeuser
b.  All dollars are expressed in constant, 1982 value.
1.  From Giese. 1988.

 

     His study includes four large firms which have all spent enough money on research and development in each of the last ten years to require them to file a federal tax form 10K. Many forest product companies have l0Kson file for some, but not all, of the ten .years included in his study.

     One can conclude that the forest products industry is investing in the future in the form of improving environmental quality, new machinery and equipment; but that industry is not research and development oriented.

     Wisconsin citizens have reason to be concerned about the future of the state's forest products industry. Wisconsin's image as a good place in which to do business and as a national leader in the manufacture of paper and wood products has suffered through the loss of Kimberly-Clark's, and Fort Howard Paper's executive offices to other states, and the recent announcement that the Institute of Paper Chemistry will soon move to Georgia. Since 1975, while employment in our forest industry remained constant, six new board manufacturing mills have located in Minnesota making that state the nation's leading producer of waferboard and oriented strandboard. Champion International's hardwood pulp mill, completed in 1985, is located on the Menominee River in Quinnesec, Michigan. It was built at a cost of 5600 million and employs Michigan citizens almost exclusively. Louisiana-Pacific's new mill in Newberry, Michigan announced expansion plans this year, almost as quickly as construction was completed.

     Jack Noblit, Louisiana-Pacific's director of raw materials said his company intends to build more new plants, "but not in Wisconsin." He said that all things being equal, Louisiana-Pacific was going where they are. wanted and appreciated. Dan Dilworth. Louisiana-Pacific's Operations Manager said it has cost his company tens of thousands of dollars each year in legal fees in order to continue to operate at Hayward. State regulation and permitting are the principal reason. Louisiana-Pacific does not have similar costs in Michigan and Minnesota.

     Wisconsin has experienced forest products industry managers, vast vigorous forests capable of providing adequate raw materials for present and future industry needs, a work force second to none, and a quality environment. Yet, Michigan and Minnesota have attracted major investment while Wisconsin appears to be losing important industry components.

     Recent forest survey data indicate that we are cutting only 58070 of the annual growth on the 14.8 million acres of commercial forest land in the state. Yet, employment in the industry has not grown. Why aren't Wisconsin companies encouraged to grow? Why aren't new companies attracted to our state? The industry needs more public support; a new partnership between university, government, and industry to create more jobs in the forest products industry using improved technology while maintaining the high quality of the state's environment. With that partnership perhaps the next report on this industry will show that employment in our forest products industry has increased faster than the overall state and regional averages.


Literature Cited

Anonymous. 1987 . Mid-Year Report: Industry Leaders Cite Intense Competition,
      Mixed Economic Conditions. Paper news. Spring 1-3. .

Blythe, James E., James W. Whipple, Terry Mace, and W. Brad Smith. 1985.
     
Wisconsin Timber Industry - An Assessment of Timber Output Trends. USDA.      
     
For. Serv. Resource. Bull. NC-90. 61p.

Giese, R L. 1988. Forestry Research: An Imperilled System. J. For. (86)(in press).

Peterson, Theodore A. 1987. Wisconsin Forest Products Price Review. Cooperative
      Extension Service, Univ. of Wis.-Extension. September.

Raile, Gerhard K. 1985. Wisconsin Forest Statistics. 1983. USDA. For. Serv. Resource.
      Bull. NC-94. 113 p.

USDC Bureau of the Census. 1975. County Business Patterns for Wisconsin.

USDC Bureau of the Census. 1985. County Business Patterns for Wisconsin.

Tombaugh, Larry. 1981. Expenditures for Research by the Forest Products Industry.
      Paper presented to the National Association of Professional Forestry Schools and 
      Colleges meeting in Kelso, Washington.

Vance Publishing Corp. 1986. Lockwood's Directory of the Paper and Allied Trades,
      New York
, 110 ed.

Department of Natural Resources. 1982. Wisconsin Secondary Wood Using Industry
      Directory. Wisconsin Dept. of Natural Res. Pub. 26-2400 (82), October.

Wisconsin Department of Natural Resources. 1986. Wisconsin Primary Directory Wood
      Using Industry. Wisconsin Dept. of Natural Res. Pub. FR-025 85, February.

 

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TABLE 15

 

 

 

CLARK COUNTY EMPLOYMENT BY SECTOR

 

 

December 1986

December 1987

Percent

 

 

 

Change

Manufacturing

1590

1650

+3.8

Services

1740

1720

-1.1

Trade

1670

1580

-5.4

Construction

180

240

+33.3

Government

1920

1980

+3.1

CLARK COUNTY EMPLOYMENT STATISTICS

 

 

December 1986

December 1987

Percent

 

 

 

Change

Unemployment Rate

10.5

9.8

- 6.7

Employed

11700

12600

+ 7.7

Unemployed

1370

1380

+ 0.7

Labor Force

13000

14000

+ 7.7

 

 

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