| Beginnings
The paper trail in central
Wisconsin began when a small group of investors decided to consolidate
dams along the Wisconsin River near Wisconsin Rapids in 1894. The Consolidated
Water Power Company was established and the paper trail began. It began
because a new industry was taking shape and form. Spawned by the waters
of the Wisconsin River, for the first time the potential of the papermaking
industry was recognized. By 1904 a dam was built, a paper mill and a pulp
mill complex was completed, and the world’s first electrically powered
paper machine was constructed.
The paper trail began with
its share of risks. Floods, fire and the natural brownish color of the
water in the Wisconsin River caused many to doubt that this water could
be used for making paper. But George Whiting was familiar with some of
these risks. In the late 1800s Whiting was involved with tests that demonstrated
the water’s suitability for pulpmaking, and a short time thereafter the
Wisconsin River Pulp and Paper Company was born. And while they didn’t
call them mission statements at that time, they had a purpose and a vision.
They were incorporated for "the manufacturer and sale of paper, paper stock
and pulp; the purchase, ownership and sale of lands and water power; the
erection of a dam or dams;…and the creation of water power for hydraulic
purposes."
Even then the industry had
environmental issues to deal with. About the Whiting mill for example,
the Stevens Point Journal reported that it was "too bad to spoil the picnic
grounds" that was within the site of the mill. While progress took precedence
over "a few jack pines and hemlocks," issues related to environmental stewardship
continued throughout the development of the industry. Who would have believed
then that environmental concerns would drive decision making in the industry
100 years later?
By the mid-30s, Consolidated
Papers in Wisconsin Rapids had achieved a major breakthrough in the industry.
They developed a process whereby coated paper was produced in a single,
high-speed operation. This was an innovation that secured a leadership
position for Consolidated in the coated paper industry that continues to
the present.
Today, Consolidated Papers,
Inc. is the largest North American producer of coated printing papers and
a leading manufacturer of supercalendered printing papers for the printing
and publishing industries. Through its Stevens Point Division, Consolidated
is the nation’s leading manufacturer of coated specialty papers used in
consumer product packaging and labeling. Other products Consolidated manufacturers
are recycled pulp made from printed wastepaper and postconsumer office
wastepaper, paperboard, paperboard products, and corrugated packaging and
point-of-purchase displays. Consolidated also produces Kraft pulp for our
own use through use of an elemental chlorine-free process. The wood fiber
used in our papers is generated from approximately 700,000 acres of renewable,
company-owned forestland in Wisconsin, Michigan, Minnesota and Ontario,
Canada, as well as from private and public forests and sawmill byproducts.
Consolidated has its corporate headquarters in Wisconsin Rapids, Wisconsin.
It currently employs approximately 7,200 people, with pulp and papermaking
facilities in Adams, Biron, Kimberly, Niagara, Stevens Point, Whiting and
Wisconsin Rapids, Wisconsin as well as in Duluth, Minnesota. It ships approximately
2 million tons of coated paper per year. It has annual sales of about $2
billion, and ranks among the nation’s largest publicly held corporations.
Growth
The paper trail through
central Wisconsin took a different turn in 1995 when Consolidated acquired
Niagara of Wisconsin Paper Corporation from Pentair Inc., and also purchased
the financial interest of Pentair and Minnesota Power in Lake Superior
Paper Industries and Superior Recycled Fiber Industries. Consolidated paid
approximately $227 million in cash and extinguished $52 million of debt
associated with the acquired companies. It was a friendly acquisition and
added approximately 1,000 employees to the employee rolls of the organization.
The acquisition was made,
in the words of then CEO Pat Brennan, to "…expand our capability to meet
customer demand for coated groundwood papers and broaden our grade line
to include supercalendered papers." Further, the organization acquired
the ability to produce high-quality recycled fiber from postconsumer wastepaper,
a facet of the industry that was developing at the time.
It was the company's first
major acquisition in 40 years and was a part of the company's long standing
commitment to make a significant financial investment - millions of dollars
- in current operations, to "…ensure that we keep pace with marketplace
demand for our paper products." The same week when the acquisition was
announced, the company broke ground for a $166 million coated specialty
paper machine at its Stevens Point Division which was to start up two years
later.
The Niagara operation is
another mill with a long and venerable history. It was founded in 1889,
has three paper machines and the capability to produce 240,000 tons of
paper per year.
Lake Superior manufactures
supercalendered paper and produces 240,000 tons per year, but was a much
younger operation. It came into existence in 1987. It was, and is, a company
that was developed around a nonunion, team-based, continuous improvement
model that was continued in the operation after Consolidated acquired it.
Acquired at the same time,
Superior Recycled Fiber Industries is located immediately adjacent to the
Lake Superior Paper Industries mill in Duluth. It produces more than 90,000
tons a year of high-quality pulp from post consumer wastepaper. They too
work in a nonunion, team-based system.
In 1997, Consolidated acquired
Repap USA, Inc., the wholly owned subsidiary of Repap Enterprises, Inc.
Located in Kimberly, Wisconsin, roughly 90 miles from Consolidated’s home
offices, the company manufactures coated papers used for brochures, advertising
inserts, annual reports, catalogs and magazines. Consolidated renamed the
facility Inter Lake Papers, Inc., a Company of Consolidated Papers, Inc.
That facility included approximately 1,000 employees with the capacity
to produce over 500,000 tons of coated paper annually.
Thus, in a few short years,
Consolidated has more than doubled its workforce, expanded into three different
locations outside of central Wisconsin, and increased its capability to
compete in what has become a very globally competitive industry. In 1996
the coated paper industry in the United States increased shipments 15%.
Consolidated’s increased 20%. In 1996 our market share of the more profitable
No. 1 grades was under 24%. By the end of 1997 it was over 30%. Our market
share of all printing grades Nos. 1-5 and supercalendered jumped from 15%
to over 20% with the Inter Lake Papers acquisition, placing Consolidated
in the position of being the No. 1 producer of coated printing papers in
North America.
Responsibility
In all of this it should
be understood that for Consolidated, safeguarding the environment is a
top priority. It is a responsibility that is taken very seriously. We are
committed to conserve and protect our water, air and land resources and
to prevent pollution at its source. Consolidated has a strong environmental
policy that has been in place since 1967. It is reviewed and modified annually
as appropriate. It is a policy that guides us to our ultimate objective
of having operating facilities that have a minimum impact on our environment.
In the last 20 years, air
emissions have been dramatically reduced, along with water releases, odor
and noise generated by our operations. Whenever possible, our environmental
performance goes beyond compliance levels. Our comprehensive recycling
efforts enable us to reduce our energy consumption and conserve landfill
space. We generate more than 40% of our energy by recycling byproducts
of the manufacturing process. In addition, biosolids from our wastewater
treatment plants are used to enhance agricultural soil instead of filling
landfills. A companywide recycling program further reduces our landfill
use. Each year Consolidated invests about $30 million in environmental
equipment, technology and operating costs.
This outstanding environmental
performance is made possible through comprehensive internal environmental
audits, which enable the organization to meet and exceed the strictest
standards and regulations. Consolidated has been recognized for its leadership
in this area by the Wisconsin Department of Natural Resources, the U.S.
Environmental Protection Agency, the American Forest & Paper Association,
and the Wisconsin Environmental Working Group.
Recognizing that our nation’s
forests are important to wildlife, recreationalists and industry, Consolidated
is dedicated to sustaining healthy and abundant woodlands. Consolidated
forestry professionals effectively manage company-owned forestland to provide
for timber products and to protect wildlife habitats. Proven reforestation
practices enable Consolidated to renew harvested forestlands for the use
and enjoyment of future generations.
It is a management program
that has been in existence since 1930. Since then we have planted more
than 75 million trees and caused the regeneration of thousands of acres
of forestland. Consolidated actively supports a variety of programs to
improve awareness and respect for our nation’s forestlands, such as the
Sustainable Forestry InitiativeTM, Wisconsin’s Green Guarantee
and Best Management Practices for water quality.
All of this describes a
company that has a proud tradition, a company that has enjoyed profitability,
a company that has done right by its people.
Recognition
Those characteristics of
success were recently recognized by the Paper Industry Management Association
(PIMA) when they named Consolidated as its 1998 "Company of the Year."
Consolidated was recognized "…as a company that produced high quality product
at a competitive price; as a company that ranked consistently among the
nation’s most profitable paper companies; as a company that implements
an environmental policy second to none; as a company that was an industry
leader in managing human and natural resources; and as a company that invests
in leading-edge technology."
Change
While we are proud of our
traditions and we take pride in recognition, we recognize that the world
is changing.
The American paper industry,
like all industries, faces many challenges - environmental issues, profitability
issues, competitive issues and financial issues. There is the whole array
of employment issues and concerns related to total quality, community relationships
and image. The industry, and Consolidated along with it, ends up with a
very full plate.
Papermaking is a craft that
goes back over 2000 years to the Middle Kingdom of China. It is fair to
predict however, that the paper industry will see more change in the next
100 years than in all the years preceding this. Paper industry leaders
have identified several areas where this change will take place.
For the first time in its
history global competition and global financial conditions are a reality
that must be faced. Earlier this year, "Buck" Evans the CEO of Consolidated,
in speaking to our annual shareholders meeting pointed out, "we are in
a price war - not caused by domestic overcapacity or reduced demand, but
driven by foreign producers who covet our market."
At a recent labor management
meeting Evans pointed out the reality that with decreased demand in their
own country as a result of economic upheaval, paper producers in Korea,
Indonesia, Brazil, and a variety of others, dying to do business in the
United States, ship their paper here without paying the tariffs one will
find in other countries. Once here, those producers can get low-cost warehousing,
excellent transportation (both truck and rail), paper distributors eager
to sell their product, printers eager to buy the product, and advertisers
delighted that the cost of advertising is going down. To Consolidated that
means that we must leverage our strengths and streamline the way that we
do business.
Evans went on to comment,
"…this global competition means that as a stockholder in an American mill
you can expect your investment to shrink. As a worker in a mill you might
expect fewer hours of employment as incremental downtime is taken in recent
months at International Paper, Georgia-Pacific, Union Camp and Consolidated
Papers to name a few."
To address these issues
at Consolidated we are seeking ways to become more cost effective. Our
No. 61 machine at the Wisconsin River Division in Whiting was placed on
stand-by status. This will allow machines at Niagara and Inter Lake Papers,
that are more efficient, to run more tons and take less downtime.
Consolidated is working
hard to reduce the cost of redundancy. We have one of the world’s largest
converting plants in Wisconsin Rapids. What is the point of having another
in Kimberly? Thus, the sheeting operation has been shifted from Inter Lake
Papers to Wisconsin Rapids.
The company is placing a
focus on product sales and customer needs. Recently, one of our sheet grade
products got a complete makeover. It was upgraded and changed to compete
with foreign grades that are offered by some of our global competitors.
We are becoming a more aggressive
sales organization by putting more sales people and printing technicians
out in the field. We believe we already have some of the best customer
support in the industry. We believe we can defend our marketplace and meet
customer needs at the same time.
Recently, selling prices
were reduced in an effort to defend our market share.
Finally, we are changing
the way we do business. We are taking advantage of our corporate size by
aggressively pursuing volume discounts. We are reducing our stores inventory,
and looking at every facet of our business seeking opportunities for cost
savings.
And all of this is being
done while we continue to invest in our company, seek to be good stewards
of the environment, provide for the safety of our employees, and improve
communications both internally and externally.
There is a sense of urgency
now that hasn’t always been there as we travel down the paper trail. There
is recognition that life in our industry is changing and that we are changing
with it. Nowhere was this more obvious than in Buck Evans’ comments to
last year’s shareholders meeting. He said it best when he commented, "…when
the pace of change is greater outside the organization than inside, the
end of the organization is near." This reality helps the people of Consolidated
to focus on building a stronger company for the 21st century.
And in that 21st century we will continue to dedicate ourselves
through the words in our mission statement to the production of quality
products, satisfaction of customer needs, providing secure employment and
increasing shareholder value.
Consolidated is an organization
that recognizes where it must go. It is establishing a pathway - a trail
- to get there. It is an organization that is up to the challenge.
Mission
As specialists in coated
papers, we continuously improve and reinvest to responsibly produce quality
products, satisfy customer needs, provide secure employment and increase
company value.
Vision
Build for the 21st
century through continuous improvement and growth.
For further information
about Consolidated Papers, visit http://www.consolidatedpapers.com.
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