Introduction
Forest products is
Wisconsin's second leading manufacturing industry.
It ranks first among Wisconsin
manufacturers in investment in machinery; second in employment, payroll,
value added, number of production workers, and wages paid; and third in
value of shipments. Forest products is the leading manufacturing employer in
28 Wisconsin counties, including Marathon,
Portage, and Wood (Figure 1).
Wisconsin
produces more paper than any state in the nation.
We all remember stories of
logging the pine forests a hundred years ago. The motto was "cut out and get
out." Forests were cleared to make way for farms and wood was needed to
build cities and towns in the growing Midwest. In 1900,
Wisconsin
led the nation in lumber production.
The lumber boom didn't last, and
as it moved west and south it left behind blackened forests, stump pastures,
and broken dreams. .But the "seed" for the forests of the future remained,
along with people and capital to build a new forest products industry for
the state.
In Europe
during the middle of the 19th century scientists developed methods for
chemically treating wood to remove lignin, making possible the manufacture
of quality papers from wood rather than rag. In 1905 the first kraft paper
mill in this part of the country was built in Mosinee. It signaled the
beginning of a new forest products industry during the era when lumber was
still "king."
While the new pulp and paper
industry was entering the state, remnants of the lumber industry remained to
harvest the valuable hardwoods left behind. Hardwoods are specialty woods.
Highly prized value-added industries associated with the use of these woods;
furniture, millwork, veneer and other products, continued to profitably
employ thousands of workers at hundreds of locations across the state.
Today's Industry
In 1985 the Wisconsin forest
products industry employed 72,000 workers with an annual payroll of
$1.75 billion. That equates to an average of over $24,000 per employee
(Table 1). The paper industry is the largest employer accounting for
about 58070 of the industry's employees, 69% of the industry's payroll,
and the highest ratio of payroll to employee, $29,146. The furniture
industry accounted for the fewest number of employees, 10,721 or about
15070 of the total for the industry. Lumber and wood products had the
lowest ratio of payroll to employee, $17,182.
FIGURE 1
Counties in which Forest Products Industry
is the Number 1 Employer

|
Table 1 |
|
Wisconsin Forest Products Industry |
|
Annual Payroll and Number of Employees |
|
1985 |
|
|
|
|
|
|
|
|
|
|
|
Lumber and |
|
Furniture |
|
Paper and |
|
|
|
|
Wood Products |
|
and Fixtures |
|
Allied Products |
|
Total |
|
Number of |
|
|
|
|
|
|
|
|
| Employees |
|
19,757 |
|
10,721 |
|
41,513 |
|
71,991 |
|
|
|
|
|
|
|
|
|
| Payroll |
|
|
|
|
|
|
|
|
| (thousands) |
|
$339,472 |
|
$194,281 |
|
$1,209,925 |
|
$1,743,678 |
|
|
|
|
|
|
|
|
|
|
Payroll per |
|
|
|
|
|
|
|
|
| Employee |
|
$17,182 |
|
$18,122 |
|
$29,146 |
|
$24,221 |
|
|
|
|
|
|
|
|
|
|
Source:
U.S. Census Bureau County Business Patterns 1984-1985 |
|
While Central Wisconsin
residents often think of the forest products industry in terms
of the large local paper companies, the industry is' in reality
largely made up of small businesses. Over half (51.6070)
of the 1340 forest products establishments in the state employ
fewer than 10 people.
Two-thirds of the business establishments in the forest products
industry are lumber and wood products firms. They employ an
average of 25 persons per firm. Only three companies employ more
than 500. while 90070 of the lumber establishments have
fewer than 50 employees, and 62070 employ less than 10
persons (Table 2).
The
furniture industry, while also predominantly small business. has
an estimated average of 59 employees per firm. Seventy-eight
percent of the firms employ less than SO. About one-sixth
of the total number of forest products establishments are found
in this segment of the industry.
The
paper industry has 25 firms employing more than 500. Only
44070 of the industry's 235 firms employ fewer than 50.
Paper and allied products has the highest estimated average
number of employees per firm,
151.
|
Table 2
Wisconsin Forest Products Industry
Number of Establishments by Employment-Size Class
1985
|
Number of
|
Lumber and
|
Furniture
|
Paper and
|
|
|
Employees
|
Wood Products
|
and Fixtures
|
Allied Products
|
Total
|
|
|
(Number of Firms)
|
|
|
|
1-9
|
548
|
113
|
30
|
691
|
|
10-19
|
154
|
26
|
29
|
209
|
|
20-49
|
96
|
32
|
44
|
172
|
|
50-99
|
44
|
23
|
37
|
104
|
|
100-249
|
30
|
14
|
47
|
91
|
|
250-499
|
10
|
10
|
23
|
43
|
|
500-999
|
3
|
2
|
20
|
25
|
|
1000+
|
0
|
0
|
5
|
5
|
|
Total
|
885
|
220'
|
235
|
1340
|
Source: U.S. Census Bureau County Business Patterns
1985
|
The geographic impact of the forest products industry can be
seen in Figure 2.
Pulp mills are concentrated along the Fox and
Wisconsin
rivers. Large saw mills, those having an annual production
of five million board feet or more, are concentrated in the
northeastern counties. Medium-size sawmills, with a capacity
of one to five million board feet per year, are more heavily
concentrated in the west and west central part of the state.
There are far too many small sawmills and secondary wood
using plants to be able to show all of them on a state map.
Figure 3 indicates firms located in Central Wisconsin. Note in particular the concentration
of establishments in the cities of
Wausau and Marshfield. The forest
products industry is not exclusively raw materials oriented.
For example, the 1982 Wisconsin Secondary Wood Using
Industry Directory lists 70 establishments in Milwaukee County, more firms than any other
county in the state. The second largest county in number of
establishments is
Waukesha with
43, followed by Dane with 40. The secondary directory lists
a total of 583 firms. Twenty-six percent are located in
these three metropolitan counties. The urban location of
some secondary forest products manufacturers is
characteristic of both Central
Wisconsin and the state.
The forest products industry in
Central Wisconsin
accounted for 13070 of the regional total employment in
1985. That's down from 17070 ten years ago. As might
be
expected, the industry accounted for the greatest percent of
1985 employment in Wood County, 18.3%; and least in Portage County,
8%.
However, total employment in the forest products industry
has remained nearly constant from 1975 to 1985 in the face
of increased total regional employment in the dec3.de.
Figure 4.
Forest
products
employment increased only
3%
while total employment in the three counties was up
31%.
|
|

Figure 3
Central Wisconsin
Secondary and Small Primary Wood Users

Source: Wisconsin Department of
Natural Resources,
Directories Wood Using Industry, Primary 1986, Secondary
1982

If paper makes
Wisconsin great, paper also makes Central Wisconsin great. Total pulping capacity in the
state, including chemical, mechanical, and secondary
fibre pulping is estimated at 6200 tons per day.
Central Wisconsin
mills produce about 2000 tons per day or nearly 320/0
of the state total. All of the
Central Wisconsin capacity is primary fibre
recovery. The region produces 39.2070 of the
groundwood, 47.4% of the sulfite and 81.7% of the kraft
pulp made in Wisconsin.
Wisconsin's
estimated paper production is about 12,000 tons per day.
Central Wisconsin mills produce about 4650
tons per day or nearly 39% of all the paper produced.
If Lincoln County is included in Central Wisconsin's
figures, the region would account for over half the
total pulping capacity and 48.80/0 of the paper
made in "the paper state:' The Wisconsin paper industry
is definitely not a Fox River Valley phenomenon.
|
|
Outlook
Demand for forest products is highly cyclical in nature.
Much of the demand for both primary and secondary wood
products, particularly lumber and furniture, fluctuates
with the demand for housing. Individual firms are almost
all price takers and concentrations are less than 30% in
all segments of the industry, including paper.
The short term outlook for both lumber and paper appears
vigorous. The Wisconsin lumber market is upbeat
according .to
University
of Wisconsin-Extension Forester
Ted Peterson. He reports
strong demand for 4/4 and 5/4 red oak, 4/4 ash,
basswood, cherry, and hard maple and 4/4 and 8/4 pine.
Many lumber mills are having difficulty meeting demand.
In addition, sales of most grades of paper have also
been vigorous.
The long term prognosis for the industry may depend more
on the attitude of state and federal agencies toward the
industry than ever before. We have seen that 1975-1985
was a decade of no-growth for the forest products
industry both regionally and state-wide. The decade was
also marked by an increase in public concern over
environmental quality. The paper industry spent much of
its capital, previously invested in mill expansion, on
pollution abatement facilities. Future concerns of paper
industry leaders are not so much with a need to comply
with environmental regulations but, rather, with
bureaucratic processes associated with regulation
compliance. Obtaining necessary permits often requires
enormous amounts of management and staff time.
Wisconsin
pulp and paper mills are old by industry standards.
Compliance with continually increasing state and federal
water quality standards could force our sulfite mills,
in particular, to cease pulp manufacture in the future.
How far in the future will depend on the rate with which
we increase the stringency of our environmental
standards. Meanwhile, our pulp mills desperately need
scientists to develop an economical method for
separating lignin from cellulose which does not result
in air or water quality degradation.
Our paper mills benefit from few economies of scale.
They have managed to survive because they compete in
segments of the industry where quality and
responsiveness to changing customer needs are the
hallmarks of success. In the spring 1987 mid-year
report, Paper News quotes five industry leaders
regarding their views of the industry and its future.
Their comments were:
|
|
"There
aren't great big markets, sitting out there, waiting for us
to jump in and displace someone else. The real nature of the
game is to learn to 'grow' new markets and 'grow' the
products appropriate for them. That's a very, very
expensive-and risky process."
Joseph
Bergomi, President
Thilmany Pulp and Paper
Kaukauna
"Our
product goes to box board plants and their demands for
quality have increased through the use of computerized
quality controls. Some suppliers have been eliminated from
this market in favor of those who can meet these
requirements."
William
Buedingen, Mill Manager
Nekoosa
Packaging
Tomahawk
|
|
"We'll
continue ...
putting as much
capital into the business as is necessary to maintain
our status as a low-cost producer."
Harold
Ellsworth, President
Fox
River Paper Company
Appleton
"Above
all, we have to be efficient; that's all there is to it'
George
Mead, Chair
Consolidated Papers, Inc.
Wisconsin Rapids
"We
work aggressively, day-after-day, year after-year, to
keep our product line up-to-date, and at the same time
on cost control and productivity, and where appropriate
we keep our equipment up-to-date with capital
investments. "
George
Mueller, President
Wisconsin Tissue Mills, Inc.
Menasha
|
|
The Wisconsin
paper industry lives in a very competitive environment.
No company controls the market in which it competes. All
respond to market demands. Finally, the industry is
capital intensive. Demands for capital expenditures not
equally required of competing mills in other states can
put our companies at a genuine competitive disadvantage.
Included in this category are expenditures for state and
local taxes, environmental projects, raw materials, and
labor, among others. Wisconsin lumber and furniture
industries have similar concerns with one additional
problem; these segments of the industry are almost
exclusively composed of small businesses, independently
owned and operated and price takers.
While the paper industry has been able to afford,
nationally, to endow the Institute
of Paper Chemistry
and, locally, to support the undergraduate program
in
Paper Science at
UW-Stevens Point, the solid wood-using industry has
nothing similar. The U.S. Forest Products Laboratory
does basic utilization research in wood and paper
chemistry and physics, but its work is of a national
nature and the laboratory lacks funds to provide
extensive local technology transfer. The forest products
industry itself spends comparatively little on research
and development. Tombaugh reported in 1982 that the
forest products industry nationally spent the second
lowest of all economic sectors when research is compared
to percent of sales. Lowest was the stone, clay, glass,
and concrete products industry. Ron Giese at UW-Madison
will state in one of the spring issues of the Journal
of Forestry that expenditures on research and
development by the forest products industry are also
decreasing at a steady and alarming rate.
|
|
Table 3
Forestry research attributes of four firmsa
in the
forest products industry1
|
|
|
|
Expendituresb
|
|
|
R & D as %
|
for R & D
|
|
Year
|
of Sales
|
(millions)
|
|
1977
|
1.09
|
159.58
|
|
1978
|
1.01
|
156.92
|
|
1979
|
.81
|
131.04
|
|
1980
|
.85
|
134.66
|
|
1981
|
.87
|
127.55
|
|
1982
|
.83
|
108.00
|
|
1983
|
.82
|
114.15
|
|
1984
|
.76
|
11).14
|
|
1985
|
.76
|
106.65
|
|
1986
|
.68
|
97.63
|
|
a. Boise Cascade,
Owens-Illinois, Scott Paper, Weyerhaeuser
b. All dollars are expressed in constant, 1982
value.
1. From Giese. 1988.
|
|
His study includes four large firms which have all spent
enough money on research and development in each of the
last ten years to require them to file a federal tax
form 10K. Many forest product companies have l0Kson file
for some, but not all, of the ten .years included in his
study.
One can conclude that the forest products industry is
investing in the future in the form of improving
environmental quality, new machinery and equipment; but
that industry is not research and development oriented.
Wisconsin
citizens have reason to be concerned about the future of
the state's forest products industry.
Wisconsin's image as a
good place in which to do business and as a national
leader in the manufacture of paper and wood products has
suffered through the loss of Kimberly-Clark's, and Fort
Howard Paper's executive offices to other states, and
the recent announcement that the
Institute of
Paper Chemistry will soon move to
Georgia.
Since 1975, while employment in our forest industry
remained constant, six new board manufacturing mills
have located in
Minnesota making that state the nation's
leading producer of waferboard and oriented strandboard.
Champion International's hardwood pulp mill, completed
in 1985, is located on the Menominee River in
Quinnesec,
Michigan.
It was built at a cost of 5600 million and employs
Michigan
citizens almost exclusively. Louisiana-Pacific's new
mill in
Newberry,
Michigan
announced expansion plans this year, almost as quickly
as construction was completed.
Jack
Noblit, Louisiana-Pacific's director of raw materials
said his company
intends to build more
new plants, "but not in
Wisconsin." He said that all
things being equal, Louisiana-Pacific was going where
they are. wanted and appreciated. Dan Dilworth.
Louisiana-Pacific's Operations Manager said it has cost
his company tens of thousands of dollars each year in
legal fees in order to continue to operate at Hayward. State regulation and permitting are
the principal reason. Louisiana-Pacific does not have
similar costs in Michigan and
Minnesota.
Wisconsin
has experienced forest products industry managers, vast
vigorous forests capable of providing adequate raw
materials for present and future industry needs, a work
force second to none, and a quality environment. Yet,
Michigan and Minnesota have attracted major investment while Wisconsin appears to be
losing important industry components.
Recent forest survey data indicate that we are cutting
only 58070 of the annual growth on the 14.8
million acres of commercial forest land in the state.
Yet, employment in the industry has not grown. Why
aren't Wisconsin
companies encouraged to grow? Why aren't new companies
attracted to our state? The industry needs more public
support; a new partnership between university,
government, and industry to create more jobs in the
forest products industry using improved technology while
maintaining the high quality of the state's environment.
With that partnership perhaps the next report on this
industry will show that employment in our forest
products industry has increased faster than the overall
state and regional averages.
|
|
Literature Cited
Anonymous. 1987 . Mid-Year Report: Industry Leaders Cite
Intense Competition,
Mixed Economic Conditions. Paper news. Spring
1-3. .
Blythe, James E., James
W. Whipple, Terry Mace, and W. Brad Smith. 1985.
Wisconsin
Timber Industry -
An Assessment of
Timber Output Trends. USDA.
For. Serv. Resource. Bull. NC-90. 61p.
Giese, R L. 1988. Forestry Research: An Imperilled
System. J. For. (86)(in press).
|
|
Peterson, Theodore A.
1987.
Wisconsin
Forest Products Price
Review. Cooperative
Extension Service, Univ. of Wis.-Extension.
September.
Raile, Gerhard K. 1985.
Wisconsin
Forest Statistics. 1983.
USDA. For. Serv. Resource.
Bull. NC-94. 113 p.
USDC Bureau of the
Census. 1975. County Business
Patterns for
Wisconsin.
USDC Bureau of the Census. 1985.
County
Business Patterns for Wisconsin.
Tombaugh, Larry. 1981. Expenditures for Research by the
Forest
Products Industry.
Paper presented to the National Association of
Professional Forestry Schools and
Colleges meeting in
Kelso,
Washington.
Vance Publishing Corp.
1986. Lockwood's Directory of the Paper and Allied Trades,
New York, 110 ed.
Department of Natural
Resources. 1982. Wisconsin
Secondary Wood Using Industry
Directory.
Wisconsin Dept. of Natural Res. Pub. 26-2400
(82), October.
Wisconsin Department of
Natural Resources. 1986. Wisconsin
Primary Directory Wood
Using Industry. Wisconsin
Dept. of Natural Res. Pub. FR-025 85, February.

|


|
|
TABLE 15
|
|
|
|
|
CLARK COUNTY EMPLOYMENT BY SECTOR
|
|
|
|
December 1986
|
December 1987
|
Percent
|
|
|
|
|
Change
|
|
Manufacturing
|
1590
|
1650
|
+3.8
|
|
Services
|
1740
|
1720
|
-1.1
|
|
Trade
|
1670
|
1580
|
-5.4
|
|
Construction
|
180
|
240
|
+33.3
|
|
Government
|
1920
|
1980
|
+3.1
|
|
CLARK
COUNTY
EMPLOYMENT STATISTICS
|
|
|
|
December 1986
|
December 1987
|
Percent
|
|
|
|
|
Change
|
|
Unemployment Rate
|
10.5
|
9.8
|
- 6.7
|
|
Employed
|
11700
|
12600
|
+ 7.7
|
|
Unemployed
|
1370
|
1380
|
+ 0.7
|
|
Labor Force
|
13000
|
14000
|
+ 7.7
|
|
|