Management By Objectives. One Minute Management.
Quality Circles. Statistical Process Control. Participative Management.
Team Building. The woods are
full of management theories symbolized by "buzzwords" that offer quick
solutions to complex problems.
For some managers, Total Quality Management (TOM)
appears to be just another in a long tradition of such offerings. With this
piece I hope to suggest that TOM is fundamentally different than other
management "theories" and to suggest ways you can test that difference in your
own organization. The title of this piece also implies that principles of TOM
are applicable to retail, service, and public sector organizations as well as
manufacturers. In fact, service and public sector organizations stand to
benefit as much from TOM as any manufacturer.
The key is in understanding TQM not as a management
"tool," but rather as a fundamental change in management philosophy. TQM
cannot be installed in an organization. It must be rooted in the culture of
the organization, developed by top leadership, and nurtured by all members of
the organization. In order to better understand this concept of a
culture‑based philosophy I need first to provide some background and describe
TOM. Second, I need to suggest why it is necessary to bother with learning
about TOM. Third, I will offer an operating perspective on culture‑building.
Finally, I will suggest what your next steps might be in implementing TOM if
it's appropriate for your organization.
WHAT IS
TQM?
Early incarnations of quality focused on satisfaction
of customer requirements. Usually this meant producing a manufactured good
within narrow tolerances of the specifications customers provided for the
product. For example, machine tools had to consistently produce bolts of a
certain width within a fraction of a centimeter either side of the standard.
This definition of quality emphasizes the production of goods free of defects
that would make them unsalable.
This view has recently come to be regarded as "little
q" in order to differentiate it from "Big Q," or TOM. "Little q" is a narrow
aspect of the results of a TQM orientation within an organization. Perhaps
because the concept of producing to an easily measured tolerance is relatively
easy to grasp and imagine how it might apply to producing profit, "little q"
is often confused with TQM. W. Edwards Deming's prominence in the quality
movement and his emphasis on statistical process control (SPC) probably adds
to this confusion j It is becoming apparent that the "little q" view of
quality is one reason why this country has made relatively less progress in
adopting a quality approach than some of our global competitors.
A more recent definition of quality, one that truly
involves a "Big Q" view is offered by Marshall Sashkin and Kenneth J. Kiser.
They suggest that
TOM means that the organization's culture is defined
by and supports
the constant attainment of customer satisfaction through an integrated
system of tools, techniques, and training. This
involves the continuous
improvement of organizational processes, resulting in
high quality
products and services?
The emphasis here is on the development of an
organizational culture compatible with the tools and techniques of TQM. Note
carefully however, that the installation of TQM tools and techniques
does not mean that the organization has implemented quality. TQM is not tools
and techniques. Tools and techniques are a necessary condition for TQM to
exist, but they are not sufficient. TQM is a fundamental shift in management
philosophy to create a culture that supports the goal of quality for the
customer in all processes and through the efforts of all employees. The term
"Total" as an adjective for this sort of management is apt because the entire
organization is involved: processes, systems, employees, managers, and their
collective culture.
TQM also means a passion for customer satisfaction. As
with the older definition of "little q" quality, customers define what
satisfaction means. Satisfaction is not limited merely to meeting tolerances
on bolts. Satisfaction could mean timely delivery of service. Satisfaction
could mean a call being handled by the first person the citizen reaches
instead of being transferred around within a government bureaucracy. What
satisfies a customer today may not be what provides satisfaction tomorrow. The
TOM organization must have in place a means by which customer needs can be
continuously monitored. However an organization effectively monitors customer
satisfaction is one technique for TQM in that organization.
This is an important point. TQM tools and techniques
do not solve management problems when used alone. I do not prescribe
particular tools for use by any particular organization. In fact, I have
banished the classic tools of quality to an endnote in this piece. The reason
is that dependence on tools as a ritual is one of the major distractions that
many organizations have fallen prey to in trying to implement TQM. They fail
to implement quality not because the tools don't work, but because use of the
tools had no relation to the fundamental cultural value of customer
satisfaction first.
An outstanding example of this is the case of Florida
Power and Light.* The company set as its goal the attainment of the coveted
Japanese Deming Prize for quality. In 1989, FP&L became the first non‑Japanese
company to win the prize. Shortly after, John Hudiburg, the CEO was asked to
resign and FP&L has scrapped its quality initiative. The reason: the amount of
statistical analysis and reports required by contest judges had created a
bureaucracy within the organization. The resources consumed by that internal
bureaucracy reduced effective delivery of power to customers. Profits at FP&L
declined. Pursuit of the prize itself was the underlying cultural value rather
than the drive to serve customers better.
Each organization needs to define how and even
whether it will approach the process of implementation of TOM. Not every
organization will be able to implement TQM. Deming recognized the difficulty
of bringing TOM to practice in American organizations. He identified "seven
deadly diseases" for TOM implementation. They are
Lack of
constancy of purpose
Over‑emphasis
on short term profits
individual
performance evaluations and merit pay
Highly mobile
managers moving from company to company
Use by managers
of production and performance statistics without regard as to whether they
answer management need
Excessive
medical costs
Excessive legal
liability costs**
These "diseases" can all be seen as symptoms of a failure to focus on the
development of an organizational culture which supports the value of
commitment to customer satisfaction.
WHY BOTHER WITH TQM?
I have just noted that TQM is not necessarily right
for every organization. Does that mean there is no reason to bother learning
more about TQM? No. The reason TQM might not be right for every organization
is because there needs to be a compatible organizational culture for TQM to
flourish. Every organization should understand TQM concepts if for no other
reason than to better understand their competition. There is much to be gained
by every organization in evaluating TQM. Let me offer four reasons to take the
time to assess TOM for your organization.
First, the present management structure of most
organizations is based on turn‑of‑the-century social and economic realities.
Turn of the twentieth century realities, that is. In the early 1900s
the workforce consisted largely of under‑educated immigrants who spoke little
or no English. Most industrial jobs consisted of repetitious, manual labor
routines. Most production was also highly labor intensive, requiring large
numbers of people to accomplish production. These realities created a
productivity‑driven organization.
In a productivity‑driven organization, productivity
always comes first. Workers are measured and evaluated by output per unit of
time. This creates pressure to get the product out the door regardless of
quality since quantity produced is the measure of performance. Where workers
are not well‑educated there is a need for a level of continuous supervision
overseeing that standards of time and productivity are maintained. Frederick
Taylor offered principles of Scientific Management based on time and motion
studies to aid this supervision. In this sort of organization, top‑level
managers plan and make decisions. Supervisors monitor workers on the line and
workers work. The productivity‑driven organization is very hierarchical.
Quality, if it shows up at all, is separated out from production at the final
inspection stage.
This sort of organization produced an economic dynamo
in the United States
before World War II. After the war, the pent‑up demand for products encouraged
continued use of this model. (Curiously some
U.S.
production organizations had adopted some forms of TQM during the war.)
Because of the long history of success with this model, it is not surprising
then that many managers today see a productivity‑driven organizational
structure as a given in management philosophy.
Of course, we no longer live in the sort of society or
economy in which the productivity driven evolved. Competition is now global.
Decisions often need to be made very quickly, even immediately. Technology has
enhanced our ability to generate and share information within an organization. Technology has also changed the type of work done.
Monitoring robots on a production line requires new skills. Workers are more
highly educated. Many are demanding more control over their jobs and
participation in decision making. These realities are creating the
quality‑driven organization.
In a quality‑driven organization, satisfaction of
customers always comes first. Quality‑driven organizations recognize that
customers are both external and internal. There is an emphasis on partnership
with customers. The entire organization values continuous quality improvement.
Management structures are less hierarchical and more flat. There are fewer
mid‑level supervisors. Everyone supports the concept of quality and focuses on
that in their jobs. This allows greater flexibility in meeting the demand for
quick decisions. Planning is not limited to top managers.
Second, the adoption of TQM and a quality‑driven
orientation within organizations has created higher revenues and lower costs
in a variety of companies. The special issue of Business Week for
October 25, 1991, "The
Quality Imperative," is filled with examples of organizations that have
significantly improved their bottom line with TQM. In St. Paul, 3M cut waste
in production of double‑sided tape 64 percent while it increased production 57
percent. Customer complaints dropped by 90 percent. Corning, Inc. has seen
profits rise 111 percent in the last five years. Intermountain Health Care in
Salt Lake City reduced post‑operative infections by 50 percent in one year,
saving on average $14,000 for every patient without an infection. Even the
Internal Revenue Service saved more than $11 million at its Ogden, Utah
service center by reducing the amount of mailings that never got to
taxpayers.
Third, profit is also enhanced by the recognition of
the cost of lost customers. Increasingly it is clear that customers do not
complain, they just go somewhere else for products or services. Business Week
reported in its special issue that by retaining just 5 percent of current
customers profits for branch banks rose 85 percent, profit for life insurance
rose 90 percent, and profit for advertising agencies rose 95 percent. The cost
of losing customers is not a traditional way to measure an organization's
effectiveness. As these figures show, however, measuring customer retention
will likely become more common.
Fourth, since engaging in TOM can create enhanced
customer loyalty, it also creates a strong competitive advantage. Customers
are much less likely to leave their current service or product provider, when
competition enters the market, if they are being satisfied. The implications
for maintenance and improvement of market share are clear.
Is it as clear in the public sector? Political
administrations are much less likely to see "outsiders" gain attention if the
citizenry feels that its needs are being satisfied. At a time when only around
50 percent of people vote for the president and less than 20 percent vote in
local primary elections, it is clear that citizens do not feel their needs are
being met by present governmental organizations. When local governmental units
are asked to provide more service with less federal assistance, will an early
twentieth century model of organization be effective in meeting that
challenge?
WHAT TO
CONSIDER IN CULTURE BUILDING
We have seen that TQM is more than tools and
techniques. It is not something that can be installed like a software program.
It fits well the realities of the modem competitive and political economies.
It has enormous potential benefit for service and public sector organizations
alike. However, TQM may not be the solution for every organization. Successful
implementation of TQM is dependent on a compatible organizational culture.
What are the elements of culture crucial to
development of an environment in which TQM can flourish? Sashkin and Kiser
suggest there are eight culture elements which each involve a value or belief
critical for TQM success4
Element One: Quality information must be used for improvement, not
to judge or control people.
Information needs to be used to
illuminate and solve problems related to the thorough satisfaction of
customers. If workers feel that the negative information they have to provide
is going to result in punishment, management will never see the data. But
there really is no reason for management to see the information since
management does not do the work that needs correcting.
Element Two: Authority must be equal to responsibility.
The people responsible for
making customer satisfaction happen should be the ones to receive the data and
management should allow them to take action on it. Management has to be
willing to let the authority to make changes in the process of creating
customer satisfaction accompany the responsibility those workers have to see
that customers are satisfied. This is often called "empowerment" and is
usually described as management "giving" the power to employees. It is more
accurate and meaningful to realize that empowerment is actually the
recognition that workers already have the power to see that customers are
satisfied or not.
Element Three: There must be rewards for results.
Rewards need to be more than
simply symbolic. Material rewards support and reinforce the value that
customer satisfaction is paramount. Very often in
U.S. society, rewards operate
only at the individual level. It is also important to reinforce the concept of
the team and so rewards should also occur at the team and organizational
levels. It is necessary to structure team and individual rewards so that they
do not conflict.
Element Four. Cooperation, not competition, must be the basis for
working together.
Find ways to structure jobs so
that employees work in teams. This is not always easy to do. Even harder
sometimes is to convince employees that teamwork is better than individual
endeavor. We are socialized to look at competition as natural throughout our
school experiences and in our national mythology. More and more successes are
being reported, though, with "self‑managed" work teams. These are teams that
have authority and responsibility to accomplish a task and are not directed by
any supervisor. Rather, many organizations are finding that the use of a
trained facilitator, often from outside the organization, can be effectively
used to teach people how to work in groups.
Element Five: Employees must have secure jobs.
Part of the philosophy that
underlies the old productivity‑driven organizations is the notion that
employees are a cost of doing business; that employees are an expense item
rather than an asset. Evaluation of effective performance in the
productivity‑driven organization often relates to cost control. Reducing
expense items, like employees, is seen as an effective means of driving down
costs in the productivity‑driven organization. In a quality‑driven
organization employees are seen as assets to be invested in and developed. Few
people go to work looking for ways to cost the organization money. Quality
managers must look for ways to coach employees to more effective performance.
Element Six: Everyone must perceive a climate of fairness in the
organization.
Leaders need to take action
that develops a sense of trust. Leaders must act consistently with all
employees and in their own behavior. Leaders must be truthful in communicating
with everyone. Leaders must show integrity by maintaining confidences and
following ethical guidelines. Leaders must show respect toward employees and
treat all equitably. These type of actions will help to develop the
organizational climate of fairness.
Element Seven: Compensation should be equitable across
organizational levels.
This is a problem in American
organizations, especially private sector organizations. It is beginning to be
recognized and addressed. In the meantime, organizations can take action to
mitigate the negative effects of wide disparities. Eliminating perks and
enhancing employee bonuses for quality performance values will help. This is
an excellent forum for allowing employee involvement in discussions to address
the issue.
Element Eight: Employees should have an ownership stake in the
organization.
Obviously public sector
employees cannot own any of the organization. The key here is that employees
have a stake in what happens in the organization. Employees must be able to
feel and act as though they have an ownership interest. As Harvey Mackay put
it, "owning 1 percent of something is worth more than managing 100 percent of
anything. That feeling comes from a culture fostered by the organization's
leaders.
A TQM culture is not created overnight. It is not
created by telling stories and creating legends that merely shape a
culture. Actually creating culture is a long term process which has been
described by three stages. In the first stage, organizational leaders define a
value‑based organizational philosophy. This is not done outside the presence
of others in the company. Indeed, imposing a "culture" from above would
contradict the very values of TQM the culture should foster. This process is
only going to have meaning for others if the philosophy reflects the vision of
the total organization.
Once there is consensus on what the organization is
all about, policies can be put in place that support the eight crucial
elements of culture. It is especially important to institute policies that
support a fair reward system and equitable compensation. In this second stage,
top leaders who wish to support their fledgling TQM culture will also select
key managers who share a quality vision for the organization.
A third stage, and really something that is happening
all along, is the conscious modeling of the shared set of values and beliefs
by top management's behavior. Six months of hard work can be eradicated by six
seconds of inconsistent behavior. That is why it is so critical that top
management be fully committed to TOM and the development of a nurturing
culture. Max De Pree, the CEO of the Herman Miller furniture manufacturing
company, has said that "the first responsibility of a leader is to define
reality. The last is to say thank you. In between the leader is a servant "9
The leader serves as chief role model.
WHAT NEXT?
Does it make sense to rush out now and hire a
management consultant to help you implement TQM in your workplace? There are a
variety of consulting firms available to offer assistance. Do not fall into
the trap of a consultant who will "install" TQM for you. Do not buy a service
that promises to let you in on the "secret" of TOM success. Do not assume that
TQM can be directed by a Quality Assurance Team. Each of these is equivalent
to the donkey leg being grafted onto a three‑legged cow in order to help hold
her up. The process will be doomed from the start.
Instead, keep in mind that TQM may not be right for
every organization. I suggest that you first do some thoughtful review of the
present culture of your organization. If the present values and beliefs are
inconsistent with the values of a TOM organization, it is unlikely that you
will be able to change the orientation of your organization. Culture is an
exceptionally strong force in determining how an organization operates. That
is why TQM may take years to weave into the fabric of your organization. That
is also why it will never function in some organizations.
If you are in top management, recognize that nothing
is going to happen in your organization until you fully support that change.
Begin now to educate yourself. Read widely from among the books and articles
in the attached bibliography. Attend courses at the local community college or
through your nearest University‑based Small Business Development Center. We
happen to have a lively quality network here in central
Wisconsin called the Central
Wisconsin Area Quality Improvement Network. There are local contacts in
Marshfield, Wausau, and Stevens Point.
If you are in middle management and it is possible to
develop some of the eight crucial cultural policies in your department, do so.
Nothing will get the attention of top management faster than a small quality
organization within the larger one. Generally, the interest that will be
generated among other employees will be enough to encourage top management to
learn more.
Once top management has developed a true commitment to
quality, a complete review of the organization and its culture should be
conducted by a select group of key managerial staff. Be careful not to become
bogged down in general discussions of the concepts of quality. This group
should conduct serious and rigorous investigation of the organization's
readiness for TOM. Conduct employee surveys, interview key managers and
employees, catalog the experience of the organization with the eight crucial
cultural elements. The point of this group's analysis should be to suggest
whether there is fertile ground for the planting of TOM seeds within the
organization. Since it is sometimes hard for people within an organization to
assess their own culture, it may be useful to have some outside help at this
point.
If the study group concludes there is potential, they
should proceed to developing an action plan. The plan should identify some
specific TOM projects or activities for the organization to begin working on.
At this point it may make sense for a self‑managed team to be empowered to
work on a particular problem identified in the action plan. The team may be
interdepartmental, intradepartmental, or cross‑functional. Interdepartmental
teams may consist of all managers at a certain level from different
departments. Intradepartmental teams would consist of members with different
functions but all within a single department. Cross functional teams would
consist of managers and employees at different levels and from different
departments. The nature of the team reflects the nature of the problem to be
addressed.
It is likely that there will be a variety of possible
projects to work on. There will need to be some way to select what to do
first. Projects may be selected based on estimated return on investment,
estimated gains in efficiency, or for estimated increases in market share.
Value to the organization may be expressed in terms of either dollars or
retention of customers. Regardless of the project chosen it is imperative that
the project team be fully empowered to study the issue and make changes. This
will mean that whatever the team decides it will receive full backing of top
management. Too many quality efforts die in the first project because top
management is not fully committed to TOM. The commitment extends to the
provision of financial and training resources to the team. It also includes
development of an infrastructure for implementation of the team's
recommendations.
Too many quality efforts also die because to many
employees TOM looks like just another program that has the "absolute
commitment" of top management. Implementation of TOM can suffer from the
cynicism generated by what may seem like just another "program of the month."
Here is where your analysis of the organizational culture will help to
determine if employees have been led to the well once too often. In any case,
everyone in the organization has the right to ask and expect a clear answer to
the question "what do you want me to do tomorrow that is different from what I
am doing today?" Top management must first answer this question for
themselves.
BIBLIOGRAPHY
The following is a selected
list of books we have found useful on quality management. This list is only a
start. There are many other good books and articles as well.
Rafael Aguayo, Dr. Deming.
The American Who Taught the Japanese About Quality, (New York: Simon and
Schuster), 1990.
Peter Block, The Empowered
Manager, (San Francisco: Jossey‑Bass), 1987.
W. Edwards Deming, Out of
the Crisis, (Cambridge, MA: MIT Center for Advanced Engineering Study),
1986.
Max De Pree, Leadership is
an Art, (New York: Doubleday), 1989.
Joseph M. Juran, Juran on
Planning for Quality, (New York: Free Press), 1988.
Marshall Sashkin and Kenneth
J. Kiser, Total Quality Management, (Seabrook, MD: Ducochon Press),
1991.
Mary Walton, The Deming
Management Method, (New York: Putnam/Perigee), 1986.
"The Quality Imperative,"
Special Issue of Business Week, published
October 25,1991.